iMARK is a plastic injection molding company that sets the bar for process engineering higher than anyone else in the industry, and we just keep raising it. When you need a solution that is fully-integrated and will create long-term production efficiencies in a product with the highest quality, you should come to us.
We continuously invest in technology and training to be sure that our methods are capable of producing the best products available. This allows us to mitigate risk, maintain quality, lower lifetime cost, and reliably predict production and delivery schedules. Here is the manufacturing process that makes it happen.
Setup – Early Involvement
With a dedicated team of engineers in our facility and top of the line analysis equipment, we help projects get off the ground the right way. With early involvement we can best inform your team about the budget and cost options you have when pursuing your new injection molding project.
Scientific Process Development
In this step our expert staff uses scientific molding methods to identify and optimize the nominal process. That process is developed to have the largest time window we can allow so we can accommodate all variabilities of manufacturing. We look at machine wear, material viscosity change, and tool wear among other things.
Validation is where we prove that our process development was done correctly. We establish and identify our nominal process during IQ, establish high and low templates during OQ, and conduct PQ for all parts in the process for transfer and new tooling. With transfer tooling, we allow the same approach as new tooling, using scientific methods through validation.
This step results in an in-depth print evaluation that we present to you.
As manufacturing begins and throughout the run of product, we conduct process control methods. This is achieved through cavity process monitoring & continuous process development.
We often observe high and low templates statistically to prove we have a high level of capability. We are diligent about supplying relevant information to customers to prove capability and set correct tolerances and maintain center dimension.
Ready for a Tour?
Our plastic injection molding manufacturing process is completely customized to the needs of your issue. Our team will keep you as informed as you want to be during process development and manufacturing so you can maintain transparency and inform your internal teams of progress. If you think we may be a capable partner for your business, please contact one of our engineers to discuss your project and schedule a tour of our facility.TALK TO AN ENGINEER